CKD/SKD & Factory Assembly
We provide comprehensive factory assembly tailored to your exact specifications, giving your product the fastest route to market deployment. From initial component sourcing to final production-level assembly, we deliver the flawless manufacturing your project demands.
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Process
Overview
Phase 1
Assembly Preparation
& Planning
Goal: Establish the production infrastructure, supply chain, and operational readiness required for reliable and efficient assembly execution.
Phase 1.1 | Service Scope Confirmation
Input:
- Engagement Model [Decision Required]: Define the scope of system assembly, testing items, and whether material procurement is required.
- Reference BOM list
Responsibilities:
- Review customer requirements and define the engagement scope.
- Prepare and finalize the service agreement and project communication plan.
- Assign a dedicated project team and establish key contact channels.
Deliverables:
- Project communication plan
- Key contact list
Milestone Checkpoint:
✓ Supplier contract signed and onboarding completed. [Approval / Sign-off]
Phase 1.2 | Production Line Planning & Setup
Input:
- Production Line Layout [Information Only]: Overall assembly line configuration, workstation planning, and material flow.
- Capacity Estimation [Information Only]: Estimation of theoretical and actual output.
Responsibilities:
- Design the optimal assembly flow, jigs, and fixtures based on product complexity and volume.
- Develop Standard Operating Procedures (SOP) and conduct operator training.
- Perform initial line setup and debugging to ensure equipment and tooling readiness.
Deliverables:
- Assembly line layout and process flow diagrams
- SOP documentation
- Capacity analysis report
Milestone Checkpoint:
✓ Production line planning and initial setup completed. [Approval / Sign-off]
Phase 1.3 | Supply Chain Setup
Input:
- Critical Parts List (CPL) and Approved Vendor List (AVL) [Approval / Sign-off].
- Inventory Strategy [Approval / Sign-off]: Definition of safety stock levels, MOQ, and lead time management.
- Packaging Design [Decision Required]: Final approval of retail and shipping packaging.
Responsibilities:
- Register all components and suppliers based on the final BOM and establish Incoming Quality Control (IQC) procedures.
- If full BOM sourcing is required, negotiate pricing, lead time, and quality agreements with suppliers.
- Implement ERP-based material management.
- Design and validate packaging solutions (e.g., drop, vibration testing).
Deliverables:
- Verified BOM and AVL
- Supplier agreements and purchase orders
- IQC standards and process documentation
- Packaging specifications and test reports
Milestone Checkpoint:
✓ Supply chain fully established and ready. [Approval / Sign-off]
Goal: Execute pilot and mass production runs with rigorous in-process quality control to ensure consistent output quality.
Phase 2.1 | Pilot Run & Optimization
Input:
- Issue Review Meetings [Decision Required]: Participate in pilot run issue reviews and decision-making.
- First Article Inspection (FAI) [Approval / Sign-off]: Full inspection and approval of first build units.
Responsibilities:
- Execute low-volume pilot runs (typically during PVT stage) to validate process stability.
- Collect and analyze pilot data (assembly time, defect rate, bottlenecks) to optimize the line, SOPs, and tooling.
- Establish production data tracking for traceability.
Deliverables:
- Pilot Run Report (yield, output, issue analysis)
- FAI Report
- Updated SOPs and work instructions
Milestone Checkpoint:
✓ Pilot run approved for mass production. [Approval / Sign-off]
Phase 2.2 | Mass Production Ramp-up & Monitoring
Input:
- Production Ramp Curve and Yield Rate [Information Only]: Monitor output ramp-up and First Pass Yield (FPY).
Responsibilities:
- Launch formal mass production (MP) and monitor production data in real-time.
- Implement Statistical Process Control (SPC) on critical parameters and conduct regular production review meetings.
Deliverables:
- Daily / weekly production reports
- Quality monitoring data and SPC charts
- Production issue and corrective action reports
Milestone Checkpoint:
✓ Target production capacity achieved. [Information Only]
Phase 2.3 | In-Process Quality Control (IPQC)
Input:
- Inspection Points and Standards [Information Only]: Understand IPQC checkpoints and inspection criteria.
Responsibilities:
- Establish IPQC inspection points after critical assembly stations.
- Perform 100% inspection or sampling as required, maintain a quality database, and execute continuous improvement cycles (e.g., PDCA).
Deliverables:
- Non-conformance handling records and analysis reports
- Quality improvement project reports
Milestone Checkpoint:
✓ In-process quality under stable control. [Information Only]
Phase 2
Assembly Execution & Quality Control
Phase 3
Testing, Validation & Delivery
Goal: Ensure final products fully meet functional, performance, and reliability requirements, with efficient logistics and delivery execution.
Phase 3.1 | Final Functional Test (FVT)
Input:
- Test Coverage and Pass/Fail Criteria [Approval / Sign-off]: Approve final acceptance standards.
Responsibilities:
- Perform 100% final functional testing after assembly, linking test data to serial numbers for traceability.
- Isolate, analyze, and repair any failed units.
Deliverables:
- FVT test plan and procedures
- Batch-level test data and yield reports
Milestone Checkpoint:
✓ Final test process validated. [Approval / Sign-off]
Phase 3.2 | Outgoing Quality Control (OQC)
Input:
- OQC Reports [Decision Required]: Review and approve final shipment inspection reports.
Responsibilities:
- Perform OQC sampling inspections by an independent QA team, verifying appearance, functionality, and packaging based on defined standards (e.g., MIL-STD-105E).
- Track any rejected lots and drive corrective and preventive actions (CAPA).
Deliverables:
- OQC standards and work instructions
- Shipment inspection reports
Milestone Checkpoint:
✓ Shipment lot approved for release. [Approval / Sign-off]
Phase 3.3 | Packaging, Logistics & Delivery
Input:
- Logistics Partner and Schedule [Decision Required]: Select logistics providers and confirm delivery destinations and dates.
Responsibilities:
- Coordinate pickup, customs clearance, and transportation.
- Prepare all shipment documentation (Packing List, Commercial Invoice, COO) and provide tracking information.
Deliverables:
- Shipment document copies
- Tracking numbers and links
Milestone Checkpoint:
✓ Product successfully delivered. [Information Only]
Manufacturing & Support Service
Add-Ons
Manufacturing Training and Skill Transfer
Motherboard Mass Production Management
CKD (Completely Knocked Down) Shipment Models